Angle Bar Deck for Inline Finishing Applications

An Angle Bar Deck is a specialized piece of equipment designed for inline finishing applications, primarily used in the printing and converting industries. Its main function is to slit a full web of material into multiple ribbons, which can then be repositioned with the help of multiple angle bars. This process allows for precise handling and alignment of individual ribbons, optimizing production efficiency and quality.

Key Functions

• Slitting a continuous web into multiple, manageable ribbons.
• Repositioning ribbons across the web using angle bars, enabling flexible layout arrangements.
• Ensuring page-to-page alignment of each ribbon through individual linear compensators.
• Facilitating smooth exit of ribbons via a driven draw roll section.

Standard Features

1. Entry Slitter Module: Equipped with an entrance hardened driven roller for reliable and precise web slitting.
2. Nip Trolleys and Slitters: Mounted on separate shafts to enhance adjustability and web control during the slitting process.
3. Step-Up Platform: Allows for web bypass when necessary, providing operational flexibility.
4. Angle Bars: Capable of shifting ribbons from the operator side to the gear side, supporting dynamic ribbon repositioning.
5. Bay Rollers: Designed for ribbon interleaving, preventing overlap and ensuring smooth material flow.
6. Motorized Linear Compensators: Each angle bar level is equipped with a full cut-off ribbon page-to-page compensator, which is motorized to ensure precise alignment and registration.
7. Driven Exit Draw Roll Tower: Facilitates the controlled exit of aligned ribbons, maintaining tension and minimizing web distortion.

Applications

Angle Bar Decks are commonly utilized in printing, packaging, and converting operations where precise slitting, repositioning, and alignment of ribbons are required. They are essential for processes involving multi-web finishing, such as the production of magazines, catalogs, or multi-up printed products.

Benefits

• Improved ribbon positioning and alignment for higher quality output.
• Flexible configuration to suit various web widths and production layouts.
• Enhanced operational efficiency with motorized adjustments and modular design.
• Reduced downtime due to easy bypass and maintenance features.

Conclusion

The Angle Bar Deck is a vital component for inline finishing applications, offering advanced features for slitting, repositioning, and aligning webs with precision. Its modular design and motorized compensators make it highly adaptable to diverse production requirements, ensuring consistent and high-quality results.